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Where, WioACTis the Actual Operating Bond Work Index (kWh/t), W is the specific energy input (kWh/t), P80 is the 80% passing size of product (µm), and F80 is the 80% passing size of circuit feed (µm). 2. Calculate the Standard Circuit Bond Work Index (WiSTD) for …
Work indices calculated from operating data, when compared to work indices obtained from Bond Grindability tests for the same mill feed, give a direct measure of grinding efficiency. The Bond Equation and the equations for the associated efficiency factors can be used by plant supervisory and technical personnel and can also be used in computer ...
Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific ...
Using the Bond work index to measure operating comminution efficiency C. A. Rowland 1 Mining, Metallurgy & Exploration volume 15, pages 32–36 ( 1998 ) Cite this article
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
calculate effective energy ball milling [randpic] calculate effective energy ball milling Conster Machinery We have calculate effective energy ball milling,The Bond work index W i as an indicator of the grindability of raw materials is not a material constant but rather it changes with c
Drop Weight Index (DWi) and the coarse ore grinding index (M ia). Test data from the Bond ball mill work index test is used to calculate the fine grinding index (M ib). The M ia and M ib indices are used to calculate specific energy for the coarse (W a) and fine (W b) components of the total grinding specific energy at the pinion (W
The Bond Index for Ores a You wish to estimate the size of a grinding mill without making any actual grinding tests. Using the Bond Work Index Wi for each material as given in the Lecture Notes, calculate the approximate kWhr per short ton needed to grind the following average materials from 4 mesh 4699 μm to 200 mesh 74 μm: 1
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
⋅ the polytropic efficiency of the compressor is identical, i.e T 3 is determined from T3 p3 pc the polytropic efficiency that is the same as the two stages = since polytropic efficiency approaches isentropic efficiency for pressure ratio ~ T1 p1 1, this is the same as …
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W Total = 2.32 + 4.77 = 7.09 very large size (FkWh/t of . 9.70 ...
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge.. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory.
The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in regards to the Bond standard lab mill. The main objective of this study is to show how this index can be obtained using a Denver ball mill, which is present in most mineral processing laboratories. The …
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge.. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing …
The work index Wi was defined by F. Bond as the specific energy (kWh/ton) required to reduce a particulate material from infinite grain size to 100 microns. The calculation is based on the … Expand
Once the Bond Work Index is known for a specific material the equation can be used to calculate the energy requirements for various ranges of input and output sizes. Bond's work index is given below: The indices derived by Kick, Bond and Von Rittinger all assume a constant energy requirement per unit of
The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm (6 mesh) to product size in the range of 45-150 µm (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work ...
The first two Grinding Efficiency Measurement examples are given to show how to calculate Wio and Wioc for single stage ball mills. Figure 1. The first example is a comparison of two parallel mills from a daily operating report. Mill size 5.03m x 6.1m (16.5′ x 20′ with a ID of 16′).
The mill power is = 22.5 Watts, calculated by (6). Fi- P nally the product is wet screened to find the size d80. 2.4. Rod Mill Semi Continuous Process The same mill is used for the semi continuous grinding tests which is similar to the Bond test but with the exist- ing mill of known power. After time the mill product is t
Bond Grinding Circuit Efficiency Meeting of Bond Efficiency Guideline Working Group of the Global Mining and Standards Group Salt lake City, 2014 Based on Presentation to the 2008 Meeting of SME, by C.A. Rowland, Jr. and R.E. McIvor. Bond Grinding Circuit Efficiency • The Bond Work Index equation • Ore test WI • Circuit operating WI
Cement Mill Separator Efficiency Calculation - Ball Mill. How To Calculate Cement Mill Separator Efficiency. Ball mill designpower calculation the basic parameters used in ball mill design power calculations rod mill or any tumbling mill sizing are material to be ground characteristics bond work index bulk density specific density desired mill tonnage capacity dtph operating solids or pulp ...
Ball mill wio bwio 86 circuit wio owio 146 bond ball mill work index bwi kwht 134 bond rod mill work index rwi kwht 181 table 1 example of agsag ball mill circuit wio calculations 1 2 abstract optimum use of power in grinding both in terms of grinding efficiency and use of installed capital can have a …
The Bond work index (BWI) is a well-known method used when selecting comminution equipment, to evaluate the grinding efficiency and to calculate the required grinding power.
Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W Total = 2.32 + 4.77 = 7.09 very large size (FkWh/t of . 9.70 ...
Bond ball mill work index test is used to calculate the work index related to fine grinding (Mib). Mia and Mib are used to calculate Ecs for the coarse (Wa) and fine (Wb) components according to ...
mill was measured using a purpose built power meter to facilitate the calculation of specific grinding energy. Results Table I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS. The concentrate weight recovery was in the order of 50–60%. Furthermore it may be
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.
rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 …
Since the "job" of most ETFs is to track an index, we can assess an ETF's efficiency by weighing the fee rate the fund charges against how well it "tracks"—or replicates the ...
Figure 5-13 Bond Work Index of SAG Mill Feed..... 66 Figure 5-14 Power of Different Type of Liners at Different Speeds and 6 month Service Life .. 68 Figure 5-15 Power of Different Type of Liners at Different Speeds and 12 months Service Life68
Commentary on the apparatus of the Bond rod mill work index The Bond "Third Theory" of comminution was originally divided into three size classes reflecting the varieties of comminution equipment common during the time period when Bond (and his collaborators) were gathering the information to calibrate comminution models.
grinding cycles. The Bond Work Index is calculated using the formula: 𝑖=1,1 44,5 𝑃𝑐 0,23𝐺,82(10 √𝑃80 −10 √𝐹80) (1) where W i – Bond work index (kWh/t) P c – test sieve mesh size (µm) G – weight of the test sieve fresh undersize per mill revolution (g/rev) F 80 – sieve mesh size passing 80% of the feed before ...
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