Pudong new district, Shanghai, China.
Single Stage SAG Mill. Using SAG instead of AG increases the capacity as well as application range, but will also increase wear costs and still be dependent on "natural" product size being close to the desired. Common circuit in the US and Canada . Single stage SAG mill circuit [image: (135-6-25)]
The working principle of the self-grinding machine is basically the same as the ball mill, the biggest difference is that the sag grinding machine uses the crushed material inside the cylinder as the grinding medium, the material constantly impacts and grinding to gradually pulverize. Sometimes, in order to improve the processing capacity of ...
SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a …
Mill Capacity Open SAG Plant Diameter, feet Diameter, feet Long, feet Screen tph Wide, mm Long, mm Area, % C.M.D.I. Collahuasi 32 14,4 13,6 No 1.320 15 30 …
The high unit capacity SAG mill/ball mill circuit is dominant today and has contributed toward substantial savings in capital and operating costs, which has in turn made many low-grade, high-tonnage operations such as copper and gold ores feasible. Future circuits may see increasing use of high pressure grinding rolls (Rosas et al., 2012).
MW). It has been the industry standard for SAG mills above 13 MW capacity. However, pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear driven mills to a theoretical limit of 32 MW. The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia.
5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher Competent ores, better suited to coarse grind sizes as circulating loads can be high 7 SAG mills treating partially or fully
The throughput capacity and efficiency of a SAG mill are affected by the significant recirculated load derived from over-size discharge product (critical size "pebble" discharge) that is screened out and may be stockpiled or requires secondary crushing …
The high unit capacity SAG mill/ball mill circuit is dominant today and has contributed toward substantial savings in capital and operating costs, which has in turn made many low-grade, high-tonnage operations such as copper and gold ores feasible. Future circuits may see increasing use of high pressure grinding rolls (Rosas et al., 2012).
• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...
Condor's New SAG Mill Condor purchased a complete new semi-autogenous mining (SAG) mill package for approximately US $6.5 M from First Majestic Silver. This mill is expected to process some 2,300 to 2,800 t/d. A ball mill addition is envisioned as well, which would increase capacity to about 4,000 t/day.
Based on experience, mill liner designs have moved toward more open shell lifter volumetric capacity and a grate design to facilitate maximizing both pebble-crushing circuit utilization and SAG mill capacity. Mill throughput is maximized with shell lifters between ratios of 2.5:1 and 5.0:1.
Outotec will deliver a high-capacity, high-powered Premier SAG mill to Northern Star Resources Limited's Thunderbox gold mine expansion located in Yandal Belt, north of Kalgoorlie in Western Australia. The typical value of such a delivery is approximately 15 million depending on the final scope.
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AG/SAG Wio, AWio (kWh/t) 28.5 Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have
Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 MW, 11,38 rpm
Based on experience, mill-liner designs have moved toward more open-shell lifter spacing, increased pulp lifter volumetric capacity, and a grate design to facilitate maximizing both pebble-crushing circuit utilization and SAG mill capacity. As a guideline, mill throughput is maximized with shell lifters between ratios of 2.5:1 and 5.0:1.
Outotec will deliver a high-capacity, high-powered Premier™ SAG mill to Northern Star Resources Limited's Thunderbox gold mine expansion located in Yandal Belt, north of Kalgoorlie in Western Australia. The typical value of such a delivery is approximately EUR 15 million depending on the final scope. The order has been booked in ...
The three 28 megawatt SAG mills and four 16.5 megawatt ball mills installed at Cobre Panama are the largest installed anywhere in the world, except for Sentinel. Copper sulphides are concentrated by flotation, and concentrates are delivered by slurry pipeline from the main processing plant to the filter plant co-located at our purpose-built ...
With the additional SAG mill, the milling capacity will be approximately 240,000 t/d. "Fluor has built several expansions at Grasberg as well as other major projects in Indonesia since the 1980s," said Tony Morgan, president of Fluor's Mining & Metals business.
Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of autogenous grinding (AG) and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100mm).
Based on experience, mill-liner designs have moved toward more open-shell lifter spacing, increased pulp lifter volumetric capacity, and a grate design to …
been implemented on the Fimiston SAG mill which have increased the. Fimist on plant throughput from 11.0 million tpa to 12.5 million tpa. With. an increase in the plant throughput, the overall ...
With the additional SAG mill, the milling capacity will be approximately 240,000 tonnes per day. "Fluor has built several expansions at Grasberg as well as other major projects in Indonesia since the 1980s," said Tony Morgan, president of Fluor's Mining & Metals business.
In 2007, the first modernization phase commenced. The initial phase included the construction of a 34 foot semi-autogenous grinding (SAG) mill, conversion of rod mills to ball mills and the complete replacement of the flotation recovery system with 160m3 float …
the SAG mill amounting to 51.2 t/h affecting mill capacity as this took space and limited the capacity for new feed. Using ModSim simulator, incorporation of a 100 micron screen on the cyclone underflow stream was simulated. The main purpose of the screen is to reduce the re circulating load
Any new SAG mill discharge screen would need to achieve a sustained capacity of 2,400 mt/h, with periodic surges to 2,700 mt/h. This represented a 30% increase over the existing screen's sustainable capacity (in the same screen footprint).
AG/SAG mill based circuits and this has impacted on the ability of companies to obtain funding. Bailey et al. (2009) published guidelines on the use of typical SAG mill-based circuit design methods, with particular focus on the use (and misuse) of JKSimMet. A follow up paper by Lane et al. in
Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless AG mills operating globally.
The sizing of the SAG mill trommel needs to cater for both the classification of the solids and drainage of the slurry. The trommel sizing needs to balance trommel capacity and screen media wear life. Multotec trommel frames meet the BS 7608:2014 guide to fatigue design and assessment of steel products.
The traditional SAB (SAG following by ball milling) is one option always considered due to its capacity to process very high tonnages, the relative simplicity of design, high availability and the ...
SAG mill circuit No. of mills # 1 SAG mill motor power installed kW 28,000 Motor type Gearless Mill manufacture FL SAG mill dimensions diameter 40 ft (12,192 m) length 26 ft (7,924 m) Mill direction Bi-directional Mill speed – range % critical 0-80 Mill speed – nominal % critical 76 SAG mill specific energy kWh/t 6.6
SAG mill: 2: Ball mill: 4: Summary: Around half of all extracted material is processed in the SAG plant, which has a nominal processing capacity of 70,000 tonnes per day. Two SAG lines, each with a SAG and two ball mills, process material crushed in the primary plant. Pebbles generated in the SAG plant are processed nearby.
In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of …
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